Mechanical and Wear Properties of Al-Nip Composites Produced by ARB Process

Document Type : Research Paper

Authors

Department of Materials Science and Engineering, School of Engineering, Shiraz University, Shiraz, Iran

Abstract

In this research, Al-Ni particle composite strips are formed by accumulative roll bonding (ARB) process using Al strips and Ni powder. The rule of ARB cycles and volume percentage (Vol%) of Ni powder on the microstructure, wear resistance and mechanical properties of the formed composites are investigated. According to the tensile test results, the yield stress and tensile strengths of the Al -Ni (p) composites tend to increase with rising of the ARB cycles. Ductility of the ARB samples significantly decreased in the first cycle of the ARB process and then elevated lightly from the second pass of the ARB. Furthermore, the yield stress and tensile strengths of the Al - Ni (p) composites with different vol% of Ni powder, increased with increasing the amount of Ni Powder. Also the hardness and wear resistance of produced composites were investigated. Micro hardness and wear resistance of these composites increased with increasing the number of ARB cycles and the amount of Ni particles content during ARB Process.

Keywords


 [1] M. F. Ashby and D. R. H. Zones, Engineering materials, 2, Butterworth-Heinemann, 2nd edition, (1998).
[2] J.W. Kaczmar, K. Pietrzak and W. Wlosinski, The production and application of metal matrix composite materials, Journal of Materials Processing Technology, 106(2000) 58–67.
[3] H.Y. Wang, Q.C. Jiang, Y. Wang, B.X. Ma and F. Zhao, Fabrication of TiB2 particulate reinforced magnesium matrix composites by powder metallurgy, Materials Letter, 58(2004) 3509–3513.
[4] V.K. Lindroos and M.J. Talvitie, Recent advances in metal matrix composites, Journal of Materials Processing Technology, 53(1995) 273–284.
[5] M. Alizadeha and M.H. Paydar, High-strength nanostructured Al/B4C composite processed by cross-roll accumulative roll bonding, Materials Science and Engineering: A, 538(2012) 14–19.
[6] S. Abis, Characteristics of an aluminium alloy/Alumina Metal Matrix composite, Composite. Science and Technology, 35 (1989) 1–11.
[7] A. Mozaffari, M. Hosseini and H. DaneshManesh, Al/Ni metal intermetallic composite produced by accumulative roll bonding and reaction annealing, Journal of Alloys and Compounds, 509(2011) 9938– 9945.
[8] K. Kitazono, E. Sato and K. Kuribayashi, Novel manufacturing process of closed-cell aluminum foam by accumulative roll-bonding, Scripta Materialia, 50(2004) 495–8.
[9] A. Yazdani, E. Salahinejad, J. Moradgholi and M. Hosseini, A new consideration on reinforcement distribution in the different planes of nanostructured metal matrix composite sheets prepared by accumulative roll bonding (ARB), Journal of Alloys and Compounds, 509(2011) 9562–9564.
[10] R. Jamaati and M.R. Toroghinejad, Manufacturing of high-strength aluminum/alumina composite by accumulative roll bonding, Materials Science and Engineering: A, 527(16-17) (2010)2320–2326.
[11] Z.P. Xing, S.B. Kang and H.W. Kim, Structure and properties of AA3003 alloy produced by accumulative roll bonding process, Jornal of Materials Science, 37(2002) 717–722.
[12] X. Huang, N. Kamikawa and N. Hansen, Strengthening mechanisms in nanostructured aluminum, Materials Science and Engineering: A, 483–484 (2008)102–104.
[13] N. Hansen, X. Huang, R. Ueji and R. N. Tsuji, Structure and strength after large strain deformation, Materials Science and Engineering: A, 387–389(2004) 191–194.
[14] M. Hosseini and H. Danesh Manesh, Immersed friction stir welding of ultrafine grained accumulative roll-bonded Al alloy, Materials & Design, 31(2010) 4786–4791.
[15] M. Alizadeh, M.H. Paydar, Fabrication of nanostructure Al/SiCP composite by accumulative roll-bonding (ARB) process, Journal of Alloys and Compounds, 492(2010) 231–235 .
 
 [16] M. Alizadeh, Comparison of nanostructured Al/B4C composite produced by ARB and Al/B4C composite produced by RRB process, Materials Science and Engineering: A, 528(2010) 578–582.
[17] M. Shaarbaf and M.R. Toroghinejad, Nano-grained copper strip produced by accumulative roll bonding process, Materials Science and Engineering: A, 473(2008) 28–33.
[18] M. Barmouza, M.K.B. Givia and J. Seyfi, On the role of processing parameters in producing Cu/SiC metal matrix composites via friction stir processing: Investigating microstructure, microhardness, wear and tensile behavior, Materials Characterization, 62(2011) 108–117.
[19] Y.S. Kim, J.S. Ha and D.H. Shin, Sliding wear characteristics of ultrafine-grained non-strain-hardening aluminum-magnesium alloys, Materials Science Forum., 475–479(2005) 401–404.
[20] Y.S. Kim, T.O. Lee and D.H. Shin, Microstructural Evolution and Mechanical Properties of Ultrafine Grained Commercially Pure 1100 Aluminum Alloy Processed by Accumulative Roll-Bonding (ARB), Materials Science Forum, 449–452(2004) 625–628.
[21] M. Eizadjou, H. DaneshManesh, K. Janghorban, Microstructure and mechanical properties of ultra-fine grains (UFGs) aluminum strips produced by ARB process, Journal of Alloys and Compounds, 474(2009) 406–415.
[22] A. KazemiTalachi, M. Eizadjou, H. DaneshManesh and K. Janghorban, Wear characteristics of severely deformed aluminum sheets by accumulative roll bonding (ARB) process, Materials Characterization, 62(2011) 12–21.