Numerical and Experimental Investigation of the Effect of Open-Die Hot Deep Drawing Process Parameters on the Formability of Commercially Pure Titanium

Document Type : Research Paper

Authors

Space Transportation Research Institute, Iranian Space Research Center, Tehran, Iran

Abstract

In the present study, the finite element analysis of the hot deep drawing process of commercially pure (CP) titanium has been performed without the blank holder in order to investigate the influence of temperature (T), die radius (Rd) and blank diameter (D) on the maximum punch force (Fp) and minimum thickness of the blank (t). Tensile tests were first conducted to extract the mechanical properties of CP titanium sheets at various temperatures to simulate the hot deep drawing process. The results of the numerical simulation were used to perform the experimental tests at the optimal condition of the parameters. The experimental results of the process at the optimal condition of the parameters indicated that there is good agreement between the numerical and experimental investigations. The results indicated that the hemisphere of titanium without any wrinkling, tearing, and without any oxidation can be obtained by a blank diameter of 580 mm and forming temperature of 400°C.

Keywords


[1] N. Kotkunde, A. D. Deole, A. K. Gupta, S. K. Singh, B. Aditya, Failure and formability studies in warm deep drawing of Ti–6Al–4V alloy, Materials and Design 60 (2014) 540-547.
[2] P. Manikandan, G. Sudarshan Rao, P. Muneshwar, S. V. S. Narayana Murty, P. R. Narayanan, B. Pant, R. M. Cherian, Tensile and Fracture Properties of Commercially Pure Titanium (CP-70) Hemispherical Forgings, Transactions of the Indian Institute of Metals 72 (2019) 1469-1473.
[3] M. Lou, A. T. Alpas, High temperature wear mechanisms in thermally oxidized titanium alloys for engine valve applications, Wear 426 (2019) 443-453.
[4] R. A. Antunes, C. A. F. Salvador, M. C. L. D. Oliveira, Materials selection of optimized titanium alloys for aircraft applications, Materials Research 21, no. 2 (2018).
[5] M. Niinomi, M. Nakai, J. Hieda, H. Oyama, S. Kojima, K. Ono, and Y. Ito, Acta Biomater 8 (2012) 3888-3909.
[6] J. D. Beal, R. Boyer, D. S. Sanders, ASM Handbook. 14B: Metal Working: Sheet Forming, Forming of titanium and titanium alloy (2006).
[7] F. K. Chen and K. H. Chiu, Stamping formability of pure titanium sheets, Journal of Materials Processing Technology 170, no. 1-2 (2005) 181-186.
[8] J. Satoh, M. Gotoh, Y. Maeda, Stretch-drawing of titanium sheets, Journal of Materials Processing Technology 139 no. 1-3 (2003) 201-207.
[9] N. Kotkunde, A. D. Deole, A. K. Gupta, S. K. Singh, Effect of process parameters on deep drawing of Ti-6Al-4V alloy using finite element analysis, AIP Conference Proceedings vol. 1567, no. 1 American Institute of Physics (2013) 1065-1068.
[10] N. Kotkunde, S. Rane, A. K. Gupta, S. KSingh S K, in 5th International & 26th All India Manufacturing Technology, Design and Research Conference (2014) 1-6.
[11] E. L. Odenberger, Concepts for Hot Sheet Metal Forming of Titanium Alloys, PhD Thesis, Luleå University of Technology, Sweden (2009).
[12] B. Chartrel and E. Massoni, Deep drawing of Ti6Al4V: Experiments and modeling over a wide range of strain rates and temperatures, Key Engineering Materials 554 (2013) 190-194.
[13] K. Lange, USA: Society of manufacturing engineering: Handbook of metal forming, Michigan (1985).