Developing α/β Laminar Composite Structure in CuZn Alloy by Heat Treatment and Submerged Friction Stir Processing

Document Type : Research Paper

Authors

Department of Materials Engineering, Azarbaijan Shahid Madani University, Tabriz, Iran

Abstract

A laminar composite structure was developed in a CuZn alloy plate by non-equilibrium heat treatment and subsequent submerged friction stir processing. For this aim, Cu-37 wt.% Zn alloy was initially heat treated to produce a double phase structure. Then, the double phase plate was friction stir processed in underwater media at room temperature. The microstructure and mechanical properties of the samples were analyzed using optical microscopy and tensile test. During heat treatment, the large α grains containing annealing twins converted to a double phase structure with β grains on the α grain boundaries. Heat treatment caused an increase in ultimate tensile strength from 240 MPa to 275 MPa, and a reduction in elongation from 67 to 49%. After friction stir processing, the ultimate tensile strength and elongation were obtained as 380 MPa and 48%, respectively. This desirable mechanical property was achieved due to the formation of a novel composite structure containing parallel ultra-fine grained β layers between dynamically recrystallized α layers.

Keywords


[1] S. Pakdaman, A. Rabiezadeh, Joining of commercial pure copper via self-reacting friction stir Welding, Iranian Journal of Materials Forming, 7(2) (2020) 44-55.
[2] R. Safdarian, O. Habibian Tavan, Effect of friction stir welding parameters on the ultimate tensile strength of Al-Cu tailor welded blanks, Iranian Journal of Materials Forming, 5(2) (2018) 85-95.
[3] R.V. Barenji, Effect of tool traverse speed on microstructure and mechanical performance of friction stir welded 7020 aluminum alloy, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 230(2) (2016) 663-673.
[4] A. Heidarzadeh, H. Khodaverdizadeh, A. Mahmoudi, E. Nazari, Tensile behavior of friction stir welded AA 6061-T4 aluminum alloy joints, Materials & Design, 37 (2012) 166-173.
[5] A. Heidarzadeh, K. Kazemi-Choobi, H. Hanifian, P. Asadi, "Microstructural evolution." In Advances in friction-stir welding and processing, Cambridge: Woodhead Publishing, 2014, pp. 65-140.
[6] A. Heidarzadeh, S. Mironov, R. Kaibyshev, G. Çam, A. Simar, A. Gerlich, F. Khodabakhshi, A. Mostafaei, D.P. Field, J.D. Robson, A. Deschamps, P.J. Withers, Friction stir welding/processing of metals and alloys: A comprehensive review on microstructural evolution, Progress in Materials Science, 117 (2021) 100752.
[7] X. Meng, Y. Huang, J. Cao, J. Shen, J.F. dos Santos, Recent progress on control strategies for inherent issues in friction stir welding, Progress in Materials Science, 115 (2021) 100706.
[8] A. Jaferi, Z. Sadeghian, B. Lotfi, Application of friction stir processing (FSP) as a cladding method to produce AA2024-AA1050 multi-layer sheets, Iranian Journal of Materials Forming, 6(2) (2019) 20-29.
[9] K.P. Boopathiraja, R. Ramamoorthi, V. Vadivel Vivek, K. Vickram, S. Vinodh Kumar, K.P. Yuvaraj, Characterization and surface modification on composites by friction stir processing- A review, Materials Today: Proceedings, 45 (2021) 1156-1160.
[10] H. Mirzadeh, High strain rate superplasticity via friction stir processing (FSP): A review, Materials Science and Engineering: A, 819 (2021) 141499.
[11] R.S. Mishra, Z.Y. Ma, Friction stir welding and processing, Materials Science and Engineering: R: Reports, 50(1-2) (2005) 1-78.
[12] X. Yang, Z. Yan, P. Dong, B. Cheng, J. Zhang, T. Zhang, H. Zhang, W. Wang, Surface modification of aluminum alloy by incorporation of AlCoCrFeNi high entropy alloy particles via underwater friction stir processing, Surface and Coatings Technology, 385 (2020) 125438.
[13] P. Ajay Kumar, H.C. Madhu, A. Pariyar, C.S. Perugu, S.V. Kailas, U. Garg, P. Rohatgi, Friction stir processing of squeeze cast A356 with surface compacted graphene nanoplatelets (GNPs) for the synthesis of metal matrix composites, Materials Science and Engineering: A, 769 (2020) 138517.
[14] I. Dinaharan, S. Zhang, G. Chen, Q. Shi, Titanium particulate reinforced AZ31 magnesium matrix composites with improved ductility prepared using friction stir processing, Materials Science and Engineering: A, 772 (2020) 138793.
[15] A. Dorri Moghadam, E. Omrani, P.L. Menezes, P.K. Rohatgi, Mechanical and tribological properties of self-lubricating metal matrix nanocomposites reinforced by carbon nanotubes (CNTs) and graphene- A review, Composites Part B: Engineering, 77 (2015) 402-420.
[16] A. Heidarzadeh, B. Taghizadeh, A. Mohammadzadeh, Microstructure and mechanical properties of CuZn-Al2O3 nanocomposites produced by friction stir processing, Archives of Civil and Mechanical Engineering, 20(3) (2020) 98.
[17] F. Khodabakhshi, A.P. Gerlich, On the correlation between indentation hardness and tensile strength in friction stir processed materials, Materials Science and Engineering: A, 789 (2020) 139682.
[18] N. Xu, R. Ueji, H. Fujii, Enhanced mechanical properties of 70/30 brass joint by rapid cooling friction stir welding, Materials Science and Engineering: A, 610 (2014) 132-138.
[19] A. Esmaeili, M.K.B. Givi, H.R.Z. Rajani, A metallurgical and mechanical study on dissimilar friction stir welding of aluminum 1050 to brass (CuZn30), Materials Science and Engineering: A, 528(22-23) (2011) 7093-7102.
[20] M.H. Shojaeefard, A. Khalkhali, M. Akbari, M. Tahani, Application of Taguchi optimization technique in determining aluminum to brass friction stir welding parameters, Materials & Design (1980-2015), 52 (2013) 587-592.
[21] I. Dinaharan, S. Karpagarajan, R. Palanivel, J.D. Raja Selvam, Microstructure and sliding wear behavior of fly ash reinforced dual phase brass surface composites synthesized through friction stir processing, Materials Chemistry and Physics, 263 (2021) 124430.
[22] K. Meena, A. Kumar, S.N. Pandya, Optimization of friction stir processing parameters for 60/40 brass using Taguchi method, Materials Today: Proceedings, 4(2) (2017) 1978-1987.
[23] A. Moaref, A. Rabiezadeh, Microstructural evaluation and tribological properties of underwater friction stir processed CP-copper and its alloy, Transactions of Nonferrous Metals Society of China, 30(4) (2020) 972-981.
[24] C. Huang, W. Li, Y. Feng, Y. Xie, M.P. Planche, H. Liao, G. Montavon, Microstructural evolution and mechanical properties enhancement of a cold-sprayed CuZn alloy coating with friction stir processing, Materials Characterization, 125 (2017) 76-82.
[25] A. Heidarzadeh, B. Taghizadeh, A. Mohammadzadeh, In-situ formation of Zn oxide particles in CuZn matrix during friction stir processing, Journal of Adhesion Science and Technology, 35(9) (2021) 1006-1013.
[26] N. Xu, Q. Song, Y. Bao, Structure-properties’ modification of 70/30 brass by large-load and low-speed friction stir processing, Materials Science and Technology, 34(14) (2018) 1768-1772.
[27] A. Heidarzadeh, A. Chabok, V. Klemm, Y. Pei, A Novel approach to structure modification of brasses by combination of non-equilibrium heat treatment and friction stir processing, Metallurgical and Materials Transactions A, 50(5) (2019) 2391-2398.
[28] A. Heidarzadeh, T. Saeid, A comparative study of microstructure and mechanical properties between friction stir welded single and double phase brass alloys, Materials Science and Engineering: A, 649 (2016) 349-358.
[29] A. Heidarzadeh, T. Saeid, V. Klemm, A. Chabok, Y. Pei, Effect of stacking fault energy on the restoration mechanisms and mechanical properties of friction stir welded copper alloys, Materials & Design, 162 (2019) 185-197.